Mail-Lite® Bubble Lined Envelopes

Our Mail-Lite® bubble lined envelopes offer an eco-conscious solution to protective postal packaging. Manufactured using FSC® certified paper from responsible sources and a unique AirCap® bubble liner, these mailers are designed for recycling without compromising performance.

Unlike traditional padded envelopes, the Mail-Lite range replaces PE-coated paper with non-coated Kraft paper, allowing the outer layer to be easily recycled. The bubble liner is edge-welded (not laminated), so both components can be separated and recycled through their respective waste streams.

  • Made from at least 60% recycled content

  • Fully recyclable design (non-laminated, component-separated)

  • FSC® certified Kraft outer for responsible sourcing

  • Lightweight to reduce postal costs (typically 35%+ savings)

  • Self-seal closure – fast and secure packing

  • Tear strip opening for customer convenience

  • Suitable for custom printing and bulk purchasing

  • Available in multiple standard sizes, custom printing options available

Please note: the inner bubble colour may vary by batch due to recycled content.

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